Castalloy Europe

Your single source supply: pattern, casting, machining and assembly, quality castings, value added services and pride in workmanship

Castalloy Europe's Darlaston foundry has a history of more than 150 years continuous operation in metals, melting and casting products. Today the Darlaston foundry is a European leader in shot blast and surface preparation components and a major supplier of small wear and heat resistant castings to the power, cement, pumps, mining, general engineering, mineral processing and quarrying industries.

Quality castings are produced in high chrome iron, Ni-Hard Iron, tool steels and high and low alloy steels.

Key Differentiators

  • Single source solutions: patterns, casting, machining and testing
  • Jobbing to large production runs
  • Superior surface finish and high dimensional accuracy

Manufacturing Capabilities

Castalloy Europe operates a continuous improvement programme and maintains specialists to drive improvements and efficiencies.

  • Weight Range: 0.2 to 350kg
  • Castings, heat treatment, machining and assembly
  • Moulding techniques include air-set and automatic shell moulding

Castalloy Europe is committed, through continuous improvement, to preventing all injuries, illnesses and incidents; providing a safe and healthy workplace and protecting the environment.


Processes Available 

 Metals Cast

  •  Casting
  • Machine Shop
  • Value Added Assembly
  • Heat Treatment
  • 0.2 to 350kg
  • Air-set and automated Shell moulding
  •  High Chrome Wear Resistant Iron
  • Ni-Hard Wear Resistant Iron
  • Tool Steels
  • High Alloy Steel
  • Low Alloy Steel
  • Heat Resistant Steel



We are recruiting

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Machine Shop Capability

  • Turning
  • Vertical Boring
  • Horizontal Boring
  • CNC
  • Surface Grinding

Heat Treatment Processes

Quality and Process Control

  • Gas fired heat treat furnace
  • Normalising
  • Annealing
  • Hardening
  • Tempering
  • Vacuum
  • Hardness
  • Magnetic Particle
  • Microstructure
  • Liquid Penetrant
  • Chemical Analysis
  • Ultrasonic Examination
  • Mechanical Testing
  • ISO Quality and Environmental Approvals

Castalloy has ISO 9001:2021 and ISO 14001:2021 certifications

Castalloy ISO Quality Environmental 

Contact Us

Heath Road
WS10 8LP

T: +44 (0)121 526 4111

Castalloy Group - serving customers across the globe

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